Foam Molding

Molded foam parts have many uses, such as athletic helmet padding, body padding, orthotics, specialized therapeutic padding, and medical padding. Molded foam is also used in packaging, floatation devices, and appliances.

At Roto Plastics, we mold a variety of cross-linked Polyethylene (PE) and Ethylene-Vinyl Acetate (EVA) foams ranging in density from 2-12 lbs./ft cu. We can mix and match densities, which results in a cost effective, customized product. Roto Plastics also skives to exact thickness, so that each molded foam piece is of superior quality.

We understand our clients require a high cosmetic look, smooth feel, and resilience in their products. That's why we laminate colors, apply logos and other identifying materials before or after molding, to give our customers just what they want. Traceability is made simple with computer generated serial numbers printed directly on parts.

Don't worry about volume. We can run just a few pieces, or tens of thousands of compression molded foam parts. Our in-house Quality Systems, Design Center, and Tooling Department ensure quality foam product our clients need.

Roto Plastics has a long history in foam product development. We helped develop the first molded body padding over 25 years ago. Our molding process and tooling systems were developed internally. Roto Plastics maintains absolute control of tool design and scheduling in our own mold shop. With over 50 years of success in compression molded foam, you can rely on our reputation, experience, and skill to create the foam parts you want.